Harness Prototyping and Series Production

omX atölyesinde 1:1 ölçekli pafta üzerinde tam makine ana harness prototipi; kol etiketleri ve konnektör pinout tablosu — Prototype validation: full-machine chassis harness on a 1:1 layout board with branch labels and pinout table.

01 / PROTOTYPING

Prototyping

The fastest way to validate a design is to try the real part. In our prototype workshop, harnesses are hand-assembled on a 1:1 layout board and prepared for on-vehicle trials using calibrated crimping equipment, heat-shrink tubing and original connectors. Dimension, routing and assembly corrections made on the first sample are fed into series production — so costly revisions stay on the prototype bench, not in the field.

Sample validation with calibrated crimping & pull tests
On-vehicle trial and revision loop
Fast turnaround: from single pieces to small batches

02 / SERIES PRODUCTION

Series production

The approved prototype moves to the series line with its revision-controlled technical package. From main chassis harnesses to cabin and engine harnesses, every product is assembled on fixed formboard routings; circuit labeling, protective conduit/heat-shrink application and connector termination are standard work steps. Batch-level traceability records which operator, material lot and test log each harness was produced with.

Main chassis, cabin, engine and lighting harnesses
Revision-controlled production documentation
Batch-level material & test traceability